Performance/Operating Specifications
Stancor’s Oil Minder Duplex control is intended to control two submersible pumps for
the purpose of maintaining sump pit liquid levels. The unique features offered by the
Oil Minder System are the ability to sense oil floating on the top of the water, and
preventing the pumps from ejecting this oil into sewers, rivers, and waterways. In
addition, the system provides for separate alarms in the event of an oil spill, high liquid
level condition, or overcurrent condition due to a pump fault.The duplex system
provides additional advantages which include equalized wear on each of the pumps,
stanby protection if one pump fails, and added pumping capability(two pumps
running) for peak inflow conditions.
The main float (lead pump on float) will rise (close) when the liquid level increases in
the sump pit. Pump #1 contactor should close to allow the pump to discharge the
liquid as long as the oil sensor has a resistance to ground lower than the set point (i.e.,
the oil sensor is in conductive water and normal operation is allowed). The pump relay
will open when the liquid level drops below the oil sensor probe tip (pump off). There
is a one
(1) second time delay after the liquid level drops below the oil sensor probe tip. At this
point, the oil sensor probe voltage drops from 5VDC to 15 millivolts DC until the
“pump-on” float rises again, at which point the oil sensor input voltage returns to
5VDC. The 15 millivolt input greatly reduces the potential field and subsequent metal
ion exchange, thus preventing build up of foreign matter on the probe surface. When
the pump on float rises again the alternator will activate Pump #2. The alternator
allows for equal wear on each of the pumps. If water level continues to rise and raises
float #2 (high level alarm float / lag pump start float), the lag pump contactor will be
energized until water level drops below the oil-minder probe (pump's stop sensor).. If
float number #2 rises both pumps are activated. If the water condtion continues and
the two pumps cannot bring down the water level below float #2 The alarm/RMS will
activate after the time set point is reached (The point timer, RMS alarm delay is
adjustable between .1 to 10 minutes).
If the main float is closed, and the oil sensor measures a higher resistance than its set
point; the pump is disabled and the oil LED, audible alarm, and remote alarm relay are
energized. This failure condition is latching, and may only be cleared by returning the
oil sensor to a conductive fluid, and pushing the reset button; or removing and reap-
plying power.
Other system features include overload protection and high level liquid alarming.
The overload feature measures the motor current to determine if a locked rotor or
other high-current condition exists. The maximum acceptable normal running
amperage is set by pot on the thermal overload relay faceplate. The NEMA trip class 10
overload curve is followed for tripping in the event that the motor amperage exceeds
its trip point. In the event of an overload; the motor is disabled, while the overload LED
is energized. Systems configured in automatic mode will reset after 10 minutes. The 10
minute restart may be bypassed by depressing the reset button. Automatic mode or
manual mode is visually indicated by a solid overload LED.
The high level liquid alarm is enabled by an additional float (high level alarm float / lag
pump start float) placed at a level in the pit above normal acceptable liquid levels. The
rising of this float (closing) will cause the controller to energize the audible alarm,
remote alarm relay, and the high level LED.The buzzer will follow the RMS delay when
high level fault occurs. If an Oil Fault occurs, the buzzer will still alarm immediately,
however, “high level” faults should not alarm until thee RMS delay has expired. The
high level alarm will only be de-energized after the high level float drops to its normal
state (open). The high level liquid alarm will not disable the pump motor from normal
operation. In a high level alarm condition, the remote alarm relay will cycle on and off
with 0.5 seconds on, and 0.5 seconds off.
An additional silence alarm button is provided to de-energize the audible alarm for the
convenience of maintenance personnel. Depressing this button will not clear any fault,
but merely silence the alarm. If a fault is removed and returns, the audible alarm will
reenergize as expected.